SPI Industries
Injection Molding (574) 272-3733
Blow Molding (269) 849-3200

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Tag Archives: Manufacturing

SPI Full service manufacturing boxes in warehouse with forklift great lakes region

Full Service Manufacturing of Plastic Parts

SPI Full service manufacturing boxes in warehouse with forklift great lakes region

SPI Injection Molding and SPI Blow Molding offer full service manufacturing of plastic components and finished goods. As a full service manufacturing source in the Great Lakes region, SPI can handle all aspects of manufacturing for your product that contains injection or blow molded plastic parts. From design and tooling, to quality control and assembly, to packing and fulfillment, SPI supports your success by delivering quality parts on time, at a fair price.

From concept to completion

In this competitive market, companies seek every opportunity for cost savings. Maintaining high levels of quality while meeting increased demands for faster turn offers a competitive edge. Working with one experienced plastic molding company instead of working with multiple companies at different stages of the manufacturing process ensures consistency and accuracy for your plastic parts. Selecting full service manufacturing from SPI Industries helps you breathe easy.

Benefits of Full Service Manufacturing of Plastic Parts

Shorter production times

Keeping all phases of the plastic part manufacturing process with one company, reduces production time. Once production begins, each step in the process is set and scheduled. With full service manufacturing, all communication and coordination is streamlined into a proven system and managed by a team of professionals. Each part moves smoothly from tooling to delivery.

Reduced plastic part manufacturing costs

At our full service manufacturing facilities, engineers, designers, and manufacturers work together on each project. The close proximity of the departments allows them to communicate quickly and efficiently. If there are adjustments needed throughout the manufacturing phase they will be identified and addressed at each step. This level of quality control can’t be obtained when each phase of production is outsourced to different companies.

Streamline communication

Working with one company decreases errors caused by inefficient communication. We’ve all encountered issues when changes have not been explained accurately or in a timely fashion. Whether in business, or in our personal lives, limiting the amount of people involved in a process reduces the chance for miscommunication. With full service manufacturing you contact one team. There is no need to schedule meetings with multiple teams or determine logistics for communicating across different time zones.

Time is money.

Each step in the manufacturing process that can be eliminated saves time and money. Because a full-service manufacturing provider is accountable for all aspects of a project, often a higher level of personalized service will result. The buck stops with the full service manufacturing provider. There is no blaming other vendors. Ensuring all processes are correct in the very beginning helps projects move smoothly through each stage. Additional cost savings are returned through discounted rates offered by many full-service manufacturers that niche companies do not offer.

Keeping everything under one roof also eliminates the need to allocate additional funds for packaging and transportation between manufacturing facilities. Staff training, estimating, billing, reports, and correspondence is streamlined when all phases of a product are completed by one company.

Would you like to learn more about how SPI Industries could serve as your full service manufacturing source in the Great Lakes region?  SPI Industries’ processing technologies include blow molded and injection molded ready-to-use plastic parts. Give us a call today or complete the inquiry form to connect with an SPI product specialist. Certified to ISO 9001:2008 standards and compliant for food-grade parts, SPI will design and build your mold and deliver ready-to-use quality parts on time, at a fair price.

Accurate Estimate for Plastic Molded Parts

How To Get an Accurate Estimate for Plastic Molded Parts

Accurate Estimate for Plastic Molded Parts

Are you a developer, designer or inventor of products that requires blow molded or injection molded plastic parts? Do you think you are ready to bring your new idea to market? Are you looking for a price quote for blow molding or injection molding for your new product?

SPI is regularly contacted by developers, designers and inventors, who’s products are at varying stages of development. More sophisticated and experienced customers may have 3D CAD files or prototype molds built before calling us. Some customers may have 2D drawings or a homemade prototype mocked up. While, still others bring only sketches or concepts. We have examples of each maturing into successful product launches.

While the appearance of the product or the visible parts may be well thought out, the function, material and plastic molded part design requires a great deal of exploration. Below, we discuss some of the design questions we consider to deliver Quality Parts at a Fair Price.

We have specific questions that need answers before SPI can provide an accurate estimate on part pricing. We look at ways to help design for ease of manufacture at both the part design as well as the tool design. Producing a clear and thorough estimate for plastic molded parts design and development requires a great deal of communication and expertise.

Before you are ready to manufacture your idea, these questions are important to consider:

What is the end use of your product?

  • Will the part be exposed to chemicals?
    If a product is going to be exposed to bleach, or ammonia or other chemicals, there are specific resins that we will recommend to used that will ensure the integrity of the plastic part over time and use.
  • Will your product hold food or beverages for human consumption?
    There are specific guidelines required for food safe storage products. Because of the stringent guidelines, not all injection molding or blow molding companies offer food safe plastic solutions.
  • Will your part be exposed to extreme temperatures or other environmental conditions?
    These considerations will allow your molder to offer recommendations of resins and special additives that may be used to allow your part to function under extreme conditions.

Specific Design Elements will determine best processing technology for Plastic Molded Parts

  • What are the dimensions of your plastic molded parts?
    The size and annual demand of your part will dictate which plastic molding process is required. SPI can help you determine the best processing technology for your product. Typically, small, complex parts such as handles for tools or pens are ideal for injection molding. Hollow objects such as bottle and beverage containers are best suited for blow molding. Where does your product fit? We can help.
  • How complex is your part? Will your part need to be flexible?
    Is your part a simple rectangle with one notch that will connect with another part? Does your part have multiple levels, notches, clips or bellows? Does your part start large and get progressively smaller? Do any elements of your part need to move or be removable? Is a portion hard, while another component pliable such as a clip that must be squeezed into a hole to later expand? The complexity of the design will dictate the type of material, time needed for the mold development and tooling.

What materials are best for your plastic molded part design?

  • Which polymers or resins are best for your product?
    If you are not familiar with the many types of plastic materials on the market, a qualified plastic molder can help you make the best selection. Once a molding engineer knows the end use of your product, the size, quantity, and processing technology, they should be able to offer options for the best material selection for your plastic molded parts.

As you can discern from the many questions posed above, there are many variables that will determine the best solution to manufacture, assemble and deliver your product. The manufacturing company you choose should be a partner in the success of your product. Give SPI Blow Molding or SPI Industries a call, we look forward to partnering with you to help launch your new product. We will support your success by delivering Quality Parts, On Time at a Fair Price.

Polycarbonate Packaging – It’s only the beginning

Polycarbonate water dispenser blow moldingAre you in need of a material for your new invention or updated product that has the look and feel of glass and is also strong, durable and bioinert? Do you need the material to be injection molded or blow molded? Polycarbonate plastic meets all of these requirements and more. Polycarbonate packaging is quickly replacing glass containers because of it’s durability, light weight, heat resistance and biologically inert properties.

Physical Benefits of Polycarbonate :

  • high transparency
  • glass like feel
  • good electrical insulator
  • heat resistant
  • flame retardant
  • high impact resistant
  • low scratch resistant
  • dimensional stability
  • lightweight (as opposed to glass)
  • strong
  • durable
  • biologically inert

Because polycarbonate is highly transparent to visible light with a better light transmission than many kinds of glass it is highly sought out for use in food packaging. An example of a polycarbonate packaging solution is a mid-Michigan company that specializes in bulk coffee for sale. Blow molded polycarbonate cylinders dispense coffee beans in self-serve stations in grocery stores throughout the Great Lakes region and the midwest. The ability to provide a container that is impact resistant, transparent, and safe for food storage is key when it will be used in high traffic areas and contain food goods.

As high of an appeal the transparency factor and FDA food grade polycarbonate is polycarbonate food packaging is just one use for this versatile plastic. Many industries and products that utilize molded plastic rely on the special qualities polycarbonate offers. Polycarbonate can be used in medical applications because of it’s ability to be sterilized using steam at 240 degree. Also niche applications like eyewear protect from UV light

From construction materials and automotive accessories to sunglasses, industrial grade polycarbonate is a highly versatile material that can also be extruded through blow molding processes, injection molding processes and more transformational techniques.

blow molded exterior lamp shade

Light Cover (lens)

Industry Served with Polycarbonate Packaging:

  • Furniture – stadium seating lighting,
  • Appliance – refrigerator shelving, washer dryer parts
  • Automotive Industry – dome lights, headlamp lenses, lighting lenses, windscreens, visors for ATV’s and
  • Consumer Goods – drinking glasses, luggage, dishes,
  • Food and Beverage Industry – water bottles, liquids, condiments, etc.
  • Technology – Data Storage, DVDs, compact discs, and BluRay® discs
  • Electronic Components – e-readers, telecommunications, smart phones
  • Construction Industry – noise barrier walls, green house sheeting,
  • Lawn and Garden Industries – tables, water fountains..
  • Medical Applications – sterile pharmaceutical packaging and utensils

These days plastic, Blow molding, and Injection Molding news is often centered around the PET bottles and the great value polycarbonate, brings to packaging but it’s uses truly seem to be limited only by our imaginations. From safety glass panels, UV protected eyewear, automotive interior parts, and drinking glasses at your favorite brew pub, the varied applications polycarbonite lends itself to offer more opportunities to manufacturers in all industries in Michigan, the mid-west and throughout the United States.

Innovative blow molding polycarbonate packaging received rave reviews at this year’s plastics industry awards. Details of the winning designs are covered in this issue of Plastic News.

Give SPI Blow Molding or SPI Industries Injection Molding a call today to see if polycarbonate is the best solution for your newly designed product. Our rates are competitive and our quality can’t be beat.

Click for a quick quote on your blow molding project or injection molding project.